Skip to main content

Activated Carbon Filter and Increase in Efficiency for Water System

Activated Carbon Filter and Increase in Efficiency for Water System

Activated carbon filters are used for water purification in water systems and application of these filters can increase the efficiency of water system.

The activated carbon filter is used to remove chlorine and organic matter from the water. It also removes the color and odor from the water hence the turbidity of the water is also removed. It plays an important role in water purification systems where chlorine is added for decontamination. ACF is unable to remove the microbes and hardness.

Activated carbon filter contains carbon particles of various sizes ranging from 10 to 50 mesh. Activated carbon is prepared from coconut shells by burning in the absence of oxygen generally in an atmosphere containing nitrogen or another inert gas. This carbon is then activated by steam or chemical methods. In steam activation, this carbon is heated at 750- 950°C in the presence of steam. Steam activated carbon contains very fine pore size that is ideal for adsorption of components from water.

In chemical activation of carbon, it is mixed with a paste of zinc chloride and heated at 600-800°C. Chemically activated carbon has a bigger pore size and ideal for adsorption of larger molecules from water.

Related: Water Purification by Reverse Osmosis (RO) System 

Chlorine and organic compounds are adsorbed on the surface of activated carbon particles into their small pores. Reactivation of the carbon required again to increase the efficiency of activated carbon filter frequently.

There are some factors that affect the efficiency of the carbon filters such as contact time of water on carbon bed, the concentration of contaminationtemperature and pH of water. At high temperature activated carbon filter is less effective than low temperature. pH of water also affects the adsorption of contaminants. A 20 % more activated carbon surface is required when we increase pH by one unit from 7.

Sanitation of activated carbon filters should be done frequently with the steam because carbon supports the growth of microbes and it can contaminate the water systems.

Also see: Purified Water System Validation

Comments

Popular posts from this blog

Checklist for Audit in Sterile Area

Checklist for Audit in Sterile Area Checklist to verify the sterile manufacturing area before the audit. 1. Is there any SOP giving details for activity/ movement in the sterile area. 2. Verify the suitability of system for sanitization of hands. 3. Is there the SOP on entry-exit; gowning and de-gowning into the critical area available? 4. Verify the availability of following records:  Air pressure differential  Particulate monitoring  Temperature  Humidity  Microbiological monitoring by settle plate 5. Are these records available and maintained as per SOPs? 6. Check the above mentioned individual records. Are the entries within specifications mentioned in SOP/ MTPs. 7. Is the controlled copy of MTP pertaining to monitoring by settle plate available to plant person? 8. Are the location for settle plates identified and the chart/ layout available with plant? 9. Are the following areas monitored for parameters mentioned in step 4:  Air-lock to the critical ar...

Aseptic Filling Process (Media Fill) Validation Protocol in Sterile Pharmaceuticals

Aseptic Filling Process (Media Fill) Validation Protocol in Sterile Pharmaceuticals Validation of sterile manufacturing process by media fill validation test as per PICS guidelines for aseptic validation or aseptic process simulation. 1.0 OBJECTIVE 1.1 To define procedures for validating and maintaining the validation of all aseptic filling processes and qualification of the quality of the product by system/facility/equipment. 2.0 SCOPE 2.1 This procedure applies to all aseptically filled sterile products intended for human use. 3.0 RESPONSIBILITY 3.1 The Validation personnel coordinate the aseptic filling validation program and write the sterile media aseptic filling processes reports. 3.2 Manufacturing personnel the sterile media aseptic filling processes and performs the sterile media fills. 3.3 QA personnel perform the sampling and assist with the IPQA monitoring required for each sterile media fill. 3.4 QC personnel to perform the testing and assist with the monitoring required fo...

Blow Fill Seal (BFS) and Form Fill Seal (FFS) Technology in Sterile Manufacturing

Blow Fill Seal (BFS) and Form Fill Seal (FFS) Technology in Sterile Manufacturing Know about sterile pharmaceutical production using Blow Fill Seal (BFS) and Form Fill Seal (FFS) technology. Both of these techniques are used to manufacture  sterile pharmaceutical products   as parenteral (LVP & SVP), infusions, ophthalmic and inhalation products. These are automated techniques to prepare sterile products. The basic concept of the  FFS   and BFS is to reduce the  contamination   by forming the container, filling and sealing in a closed sterile chamber of the machine. There is no personnel intervention to reduce the chances of the contamination during the manufacturing of sterile products. It gives more production at very low operational cost with the high assurance of  sterility . Blow fill seal technology is widely used and accepted by the various pharmaceutical regulatory authorities as US-FDA and MHRA. The system is being used for over 30 years a...